Honda fork seal replacement


 

honda fork seal replacement removed the caps 3. A rare Honda CB1000R Simply hit the link to learn and enjoy at the same In this step by step guide we replaced the fork seals on a set of used Showa closed cartridge forks off a 2007 Honda CRF450R. Also I cut a similar shape out of an old margarine tub lid removed the dust seal and ran it round the inside of the fork seal a couple of times. If your only changing the seals then you can leave the stanchions in the triple tree and remove the allen bolts in the fork legs. I now have a new tool in the shop a Honda Rebel Fork Seal Seating Tool. net is an independent Honda enthusiast website owned and operated by VerticalScope Inc. Honda Motorcycle 2006 VTX1300S A FRONT FORK. XL250 MOTOSPORT. Steering Stem Rebuild Diagnosing Steering Wobbles Suspension. You need to pry the dust seal down then you can reach the oil seal with the film negative. These fork seals are the best quality and price. Replace the upper fork bushing but inspecting it 39 s outside surface. and the special tools It looks scary but its not that bad Or is it Heck I 39 ve done it twice now. Remove the top slider bushing with a small flathead by inserting it into the slit in the bushing and turning it. Buy Front Fork Oil Seal Kit For Honda CT110 CT90 CB100 CL100 CS90 S90 CL90 S90 CT90 CT110 CL90 CL100 CL125 CB100 CB125S Replace OEM Part Number 90756 028 000 Seals FREE DELIVERY possible on eligible purchases Satisfied shopping Manufacturer Price customers save 60 on order Happy shopping Satisfaction Guarantee happy shopping OEM Factory Honda Fork Seal Kit for 2001 2005 GL1800 Gold Wing motorcycle is a complete kit containing everything you need to do the job right. We carry past models from the 1950s through today 39 s models. This is a good thread because my new to me at least Honda CL100 needs a boot and fork seal replacement. On 2 wheeled vehicles shock absorbers are separated into the categories of the quot front fork quot and quot rear cushion quot . Reinstall the fork cap bolt into the fork tube. All LEAK PROOF SEALS WIPERS come with a lifetime guarantee to the original owner. 0567 Local 828. It is smeared lightly with oil again. FR 015 6. Jump to Latest Follow 1966 Honda CB160 cafe 1970 Honda SL175 Motosport 2001 Honda TRX450es 2008 Roketa 50 scooter. Save big at WingStuff. Just like the BoXXer TLC how to this job doesn 39 t actually Purchase the All Balls Racing Honda CBR1000RR 04 16 Fork and Dust Seal Kit from SportbikeTrackGear. 5 11 Fits Honda 35mm. For the first time it will take at least 1 day to R amp R the fork seals. Reactions CeeDee. 5 Purchase the Genuine James Front Fork Seal Rebuild Kit at J amp P Cycles your source for aftermarket motorcycle parts and accessories with free everyday tech support. 95 Fork Seal and Wiper Kit Honda CR125R 1992 1993 CR250R 1992 1994 CR500R 1992 1994 K amp L Supply 15 5058 There were 3 issues that lead to seal failure. There is ALWAYS more than one way around a bush . In this video I show you how I removed the old CB750K for seals and install some brand new ones. my opinion. pour 500ml of new fork oil into each fork then reinstall the fork tube. This same technique can be used on Honda CB350 CB450 CL350 CL360 CJ360 CL450 CB500T CB500K and CB550 motorcycles as they all use the same basic fork 1998 Honda XR200R Fork Seal Replacement Several procedures on the internet all refer to an allen screw on the bottom of the fork. 1986 honda have to replace fork seals every to every other year I have a 1986 Honda Goldwing Aspencade in need of a new fork tube for the left. part 1 Once you do that you should be able to work the seals out carefully with a screw driver keep in mind carefully. I 39 m rebuilding the front fork to cure a leak in one of the seals. New owner s and technicians will also find it a good bike to service and upgrade with fairly simple components and inexpensive OEM parts. Honda CB Fork Seals Honda CB750 CB650 CB550 CB500 CB450 OEM 91255 KBH 003 Fork Seal Set 35 x 48 x 10. For the fork seal driver I 39 ve heard of people using pvc pipe that is the right inside diameter 43mm is the stock seal size . Save Share. Your first step is to go the to supermarket and buy every roll of paper towels they have in stock. Fellas I just finished a fork seal replacement on my 39 07. The only additions If your wondering about the true cost to replace your fork seals then this will give you a good idea of what you can expect in terms of costs and time. The Web 39 s most trusted source for Honda XR250 Fork Seals. If it s leaking you will see fork oil on the outside of the tube. Check amp replace muffler seals for the 2 pc. The Honda dealer is wrong about changing nearly everything to do the repair. Discussion Starter 1 Online Honda Part number search Worldwide delivery Aftermarket direct replacement. 27 Fork seal replacement Front brake pad replacement Front wheel bearings replacement Front wheel installation Fuses and fuse box Generic parts listing Hydrolock explained Hydrolock 1 Engine removal Hydrolock 2 Engine teardown 1 Hydrolock 3 Engine teardown 2 Hydrolock 4 Repair 1 Hydrolock 5 Repair 2 Install Pingel valve amp Dan Marc shutoff Hey guys I bought new seals for my forks and I need to know if I can should replace the seals without totally disassembling the forks. May work on the 79 80 and 83 but I don 39 t know. I 39 ve updated the fork oil specifications in the fork oil seal replacement post with the correct I had my mechanic look over my bike b c I have a trackday tomorrow sucker my left fork seal is leaking. The parts are usually under 20. My 1982 GoldWing Standard was leaking from the fork seals. CB77 Fork Boots Fork Gaiters Fit Honda CB450 CB550 CB750 Replaces OEM 51611 300 00 21. Use seal driver to seat Backup ring and Slider bushing 9. Honda CRF150F Rear Suspension Shock Removal Shock Rebuild Shock Installation Shock Absorber Disassembly Specifications Swing Arm. We offer the best customer service in the industry Posted 11 19 11 Sep 2013 Post subject Fork seal replacement cbr125 Okay im going to be replaceing both my fork dust and oil seals on the cbr so it will pass the MOT i have a haynes manual and dont really understand what ammount of oil i need for the forks i know i need 10weight but no idea how much to buy wemoto sells 1L bottles Always replace your seals and bushes as a pair if one leg is showing problems the other won t be far behind. 39 Above although not yet in the catalog there is fork piston and valving options that work sweet. Joined Apr 30 2008 3 Posts . All good as parts are cheap. Motorcycle Paint Codes Steering. Honda CRF1000L Africa Twin Forks. Pour in the appropriate amount of oil of your choice. All Leak Proof Seals have a patented pressure balance design which means the more pressure exerted the tighter they seal. Make your own free repair tool in minutes and have the repair done in under an hour. 1998 Honda XR200R Fork Seal Replacement Several procedures on the internet all refer to an allen screw on the bottom of the fork. All spring read more Replacement Honda CT70 K0 HK0 Reflector Base designed to replace OEM33744 045 670. L. The factory Online Honda Part number search Worldwide delivery Aftermarket direct replacement. Fits Honda CB750K 1977 78 CB750F 1975 78 Supersport CB750A 1976 78 Hondamatic Part 73 0940 Switch Housing Swap Honda Intake. Any questions feel free to look me up in the gold book listed in Waterbury CT or email me johnb dcyale. I am sure I am going to be doing this one myself. 2 out of 5 BossBearing Fork and Dust Seal Kit for Honda CRF250L 2013 2014. My experience is that the Honda recommended fork oil is superior to ATF. Should I just wait for that fork seal to break Or go ahread and pay the 100 repair. I take a less work less tool approach . Then remove the rest of the old seals snap ring etc. 800. Custom Elastomer fork seals have been tested to outlast OEM fork seals. If you were just installing progressive springs and not installing new oil seals you wouldn 39 t need to pull the forks apart. Get free shipping 4 cashback and 10 off select brands with a Gold Club membership plus free everyday tech support on aftermarket 2009 Honda VTX1300C Fork Seals amp motorcycle parts. The twin chamber Showa USD 47mm forks are among the best production fork available but their spec in this bike is so aggressive that only the WFO experts like them stock. If you do just the fork seal amp dust seal replacement which is all you should need in most cases I believe retail for both fork amp dust seal is around 16 and if you get the honda ss 8 10w oil they should run you around 10 for both bottles. Do not use ATF use quot FORK OIL quot This is the part number for 78 400T fork seals OIL SEAL 33X46X11 91255 413 881 replaces 91255 369 000 All you need is some fork oil and fork seals. The dealer desires 75 hour labor plus parts about 450 or so if springs and similar need replacing too both forks . The trac can be taken apart and leaned. when installing the NEW seals protect the 39 lips 39 of the seals until seal is at the normal location in the tubes. Will I notice a difference I found that If you are lacking the proper factory tool to reinsert replace the fork oil seals you can easily do the job with the use of 2 parts from Home Depot. Honda specify their SS 8 oil which is a 10W equivalent you will need 1 litre. If you don 39 t put a baggie or cellophane on the fork tube when you put the seal on you 39 ll ruin the seal. Factory spec on the fork oil is 140CC 4. I figured I need to replace my seals beat . Sometimes crap becomes lodged between the seal lip and the fork slider. No special tools or drivers are necessary and fork seals can even can be installed with the fork tubes still in the triple tree. The 1981 CB750K C F addendum does describe a similar method to what I write below. I 39 d like to learn how to do it myself though. First the forks were removed from the bike. It is usually NOT necessary to replace these at a fork seal change. Fork Seals Mk2 3 AR Genuine Honda with dirt seal 39. EACH Fork. make 100 percent SURE the entire fork tubes are free of small rust nicks scratches . Use the site search feature and you can find them. 5 measure the oil level with a steel rule should be 42 to 47mm install new seal. There are enough RTLs out there you 39 d think there would be something I could find The problem I 39 m having is the stanchion tube will not come out of the lower leg. A popular fork conversion is to replace the stock forks with USD up side down forks found on CRF150R CRF150RB CR85R CR85RB CR80R and CR80RB models. Push it inside far enough that you can put the allen bolt back in the bottom of the lower fork leg. org June 2001 The Leak UPDATE have a look at my more recent photo version. The GL1200 fork seal replacement is similar to the 1983 GL 1100 models with the following exceptions Wrap some Scotch brand Magic Tape tightly around the retaining ring groove to prevent damage to the new fork seal when installing the seal. SoloMotoParts. 5 oz of ATF. This will give your fork seals extended life and better fork action. When I ordered the seals I should You should be able to align the forks properly when you stick the front fender back on. Landed up needed a lot of heat and violence to get it to move. 95 12 . 45 postage Fork Seal Replacement. Honda Motorcycle 2006 VTX1300R AC FRONT FORK. bought it turkey day 2011. CRF50 Tapered Steering Bearing Kit. 42 The Honda should be rated most likely to get you home compared to many other brands. 39. Mine oozed out slowly nothing Two Bros. Place a piece of wood between the top of the fork and the wall. Fork Tubes Fork Seals 27 1019 Honda CB400T 1978 1979 CB400T 1980 1981 Fork Seals Set 2 33 X 46 X 11 On this episode Join The Clueless Biker as he works on an unfamiliar motorcycle. 35 51 Purchase the All Balls Racing Honda CBR600RR 2005 2020 Fork and Dust Seal Kit from SportbikeTrackGear. Sign in to follow this . CRF250L 39 17 20 Honda OEM Fork Seal Kit Honda original oil and dust seals for your CRF250L 39 17 20 Includes both seals for each fork Original seals for long Manufacturer Honda Seal Set Fr. Hi gang. The Web 39 s most trusted source for Honda CRF230 Fork Seals. I was selling Hondas through those years and for a brief time from about 1980 to 1983 Honda used to use about 10 15 psi in some forks but due to fork seal stiction and wear along with leakage they finally put in some better springs. For a Bandit using original bits the bushes oil seal and dust seal come to about 70 per fork. The Goldwing was leaking from the left fork and the Magna from both forks. Time 20 minutes. Or maybe the Fork tubes are bent that will cause leaking. You may need to fix the imperfection and replace your fork seal to fully correct the leak. Also if you have never changed fork oil before. I 39 ve tried heating the lower fork leg and still cannot get the two to separate. removed the wheel 5. 2 product ratings All Balls Fork and Dust Seal Wiper Kit Honda Shadow Spirit 750 2001 2003 2005 07. Just push it up on the tube. At any rate it sounds like new seals are in order. My method is very quot old school quot I seat the fork seal with my fingers making sure it is pretty quot flat quot and then use a right sized flat ended punch I carefully quot tap quot it into place starting at any high spot and then by going all the way around the fork seal Honda XR250 Fork Seals at BikeBandit. Do a search here on fork seals and you will learn a lot. There is a specific indentation for it make sure that the sides never get scratched since this will allow leaking. 17 Replace the seal retainer and the dust seal. Joined Nov 15 2005 1 249 Posts . Make sure to lube the seals before you try to install them. Drive the seal into place with three or four firm strikes. I 39 ll be bringing the forks into the local Ducati shop. The R models mentioned have smaller front rear wheels than the RB models R 17 14 vs RB 19 16 . So now I have new seals and new bushes got them from david silver spare well priced and as it turns out genuine honda parts. I. Back from the store OK now I have a leaky fork seal. I 39 ve read elsewhere that a squirt of WD40 Might I make a suggestion. ProX offers the most complete range of fork oil seal kits and dust seal kits These are Industry trusted race parts. 60 ProMoly Seal Prices 29. Does not trap air beneath the seal. I tried using SealMate but it didn 39 t solve the problem I 39 m assuming that they 39 re just old worn as they 39 re still the original seals. Get free shipping 4 cashback and 10 off select brands with a Gold Club membership plus free everyday tech support on aftermarket 2007 Honda Shadow Spirit VT750DC Fork Seals amp motorcycle parts. Remember what order they are placed on the fork tube as you 39 ll need them in the same order when you replace them later. Time to join the two pieces Lube the inside of the fork seal and carefully work the upper fork leg into the seal. Made of billet aluminum. 49 and it fit the fork seal PERFECTLY I didn t have to cut down the length of the pipe or sand down the outer diameter or anything. This set is made by Honda and is designed to be a direct replacement for the seals that came standard in the Goldwing GL1800 39 s. Last fork seal we did on the ZZR was a pig to get out. only 1 is actually of a 954 HINT Honda sells a tool that can be used to seat the fork seal if this procedure just doesnt work. Now the neat part Use a bar clamp used to glue up boards and furniture to compress the fork we don 39 t need no stinkin shop press . I have tried holding the lower fork leg in a soft vise and banging the upper fork as noted in the Clymer manual. using 1 1 2 quot pvc cut in half drive down everything and reinstall retainer clip reinstall allen bolt and washer. Hope this helps The fork seal replacement process can be found in this section. 11 21 2010 09 On this episode Join The Clueless Biker as he works on an unfamiliar motorcycle. Jump to Latest Follow 1 12 of 12 Posts. genuine honda montesa 4rt fork seal replacement part for motorcycle trials bike box e. 4. Main question at this point is how do I separate the upper and lower fork Any tips things I need to watch out for Tha Replace those worn out and high priced stock Honda CRF swingarm bearings with the Pivot Works Swing Arm Bearing Kit. After I d had the bike for a few months it developed a leaking fork seal. 5 55 107 35 1010 Fork Seal Kit 33 46 11 55 108 35 1011 Fork Seal Kit 35 48 11 55 109 35 1015 Fork Seal Kit 36 48 11 55 110 35 1016 Fork Seal Kit 36 48 8 9. This part covers the removal disassembly and reassembly of the left fork. Removed the lines 2. 4 4 product ratings K amp l 15 5441 Honda GL1200 Goldwing1984 1984 Fork Seal wiper Kit hon Gl1500 26. These fork seals are a thriftier option to the EZ install fork seals. I remove the steel seal keeper at the top first and then pull down Quick and Hard and the parts at the bottom of the tube will pop the seal out of the slider. I have replace my seals twice in 50K miles with out replacing the other parts. Before you do all this have you tried SealMate. Typical fork blow up shop manual shows the relationship better. Discussion Starter 1 Nov 15 2013 56 118 Fork Seal and Dust Seal Kit. This was the first real repair I ever did on a bike. View. I have two Honda CB700SC 39 s one I am rebuilding and one I pieced together and is my daily driver. Remove the oil seal back up ring and slider bushing from the fork tube. Worst case you would need to replace the fork seal and replace the fork oil. Once seated below the snap ring groove it returned to normal Front Fork seals replacement. 40 41 The Honda CRF250L has lots of stuff really finished nice for the bike price. 82 honda sabre fork seal replacement No special tools other than maybe an air impact whench to remove the Allen bolts in the bottom of the fork sliders. It does not screw out or rel read more Re Replace fork seals You will also need to remove some of the brake hardware but it isn 39 t difficult at all. Install Stopper ring 3. 11. 29. Replace the few last pieces of plastic and take it for a ride. Measure the fork spring free length. It 39 s a 1982 Honda Nighthawk 750 I have the forks off and the new seals in hand but I 39 m getting gunshy with the next steps. I am doing a How To but it is going to take a day or two so bear with me. If you have fork guards make sure they are lined up 81 82 F K C fork seal replacement. The diy fork tool is required to remove the fork piston. Next step should be to remove the fork tubes but they are not coming out. 08. The second was chips or nicks on the fork tube itself. com is an independent Honda enthusiast website owned and operated Hold the fork upright to prevent spillage and use the adapter described above in the GL1000 paragraph. Fork oil seal From Frame No. Seals are cheap but as anyone who s performed the task can tell you the job is kind of a pain in the ass. Now the sliders will slide right off. Wow it made a huge Hi I have a 1998 Honda XR400R I am following the manual on how to replace the fork seals. The fork bolt is located in the bottom of the fork leg just above the front axle holder in a recess. These components can be replaced individually or as a part of fork rebuild kit. Many motorcycle shops can charge upwards of 300 to replace your fork seals in most cases your fork seals are leaking due to dirt and debris stuck between the seals. FORK. 1996 BMW R1100RS 2004 Honda CRF230F. Wynberg Branch 27 0 21 761 To replace a seal you must first drain the fork fluid if possible and then remove the front wheel fender fork brace if there is one and if the brakes are hydralic the brake calipers. 00. thank goodness for a warranty. Wrap a rag around the area where the seal is and the seal will ease on out. I have the dust seal out circlip out spring out but cant get the tubes apart or get the fork seal out. A local Honda dealer had a supplier of aftermarket forks but the company is not answering it 39 s e mails or telephone call Buy Front Fork Oil Seal Kit For Honda CT110 CT90 CB100 CL100 CS90 S90 CL90 S90 CT90 CT110 CL90 CL100 CL125 CB100 CB125S Replace OEM Part Number 90756 028 000 Seals FREE DELIVERY possible on eligible purchases Satisfied shopping Manufacturer Price customers save 60 on order Happy shopping Satisfaction Guarantee happy shopping Shock Absorbers consists of spring which determine posture and cushioning buffer action and a damper which suppresses vibration. There are simple plastic tools some homemade that can be used to clean the seal. Pivot Works Fork Seal And Bushing Kit Seal Bushing Forks For Honda CRF250R 2004 2009 CRF250X 2004 2009 CRF450R 2002 2008 CRF450X 2005 2009 PWFFK H04 020 4. I was advised at my MoT that one fork seal on my 39 04 Fireblade was worn there was slight misting of oil on the fork . Joined Aug 30 2011 554 Posts 800. A cartridge holding tool and 43mm split seal driver. 90 2 2 product ratings Fork Dust Oil Seal Kit CB1000R 11 19 CBR1000RR 08 19 Genuine Honda OEM A134 Motorcycle Fork Seals for Honda CT90. Be sure to calculate how much oil you 39 ll need. Place seal bullet on top of fork tube. It 39 s a product that you slide up between the rubber on the fork seals and slide it around 360 degrees. The new seals should be greased with fork specific grease as well. Use these steps to replace your fork seals. I 39 d be happy to help its just a matter of finding time. FORK 51490 MW0 003 19. So I thought I would share. I 39 d also replace the dust seals whilst you are at it. The video is a generic how to for all single chamber cartridge Complete kits give you all necessary gaskets O rings and fork seals required to repair leaking forks Made in the U. Dirt Skins Fork Seal Skins Honda OEM Fork Showa Genuine Parts sourced from the manufacturer is your guarantee of quality. INSPECTION 1. 39 shipping Replacing Fork Seals . OEM is an acronym for original equipment manufacturer which means that the 2004 Honda CRF230F FRONT FORK OEM parts offered at BikeBandit. vtxoa. RT Reservoir Piston Assemblies replace the stock KYB plastic component that is known to break. Honda factory tool P N 07VMA MZ0010A. Discussion Starter 1 I am attempting a front fork seal replacement. Then you need the right size fork seal driver to get the new ones in. These will fit all Goldwing GL1800 39 s and F6B 39 s from 2001 2017. Honda use an oil seal remover at this stage but you can use the same technique Big John just described. They will have to be replaced next time. replace damaged or worn components. Early style forks can be identified by the external spring just under the upper fork guards. What I 39 ve done is 1. High quality fork seals available for virtually every brand and model sold in the USA. remove socket bolt at base of fork slider held carefully in a vice 8. Ok my left front fork on my 39 08 1000RR seems to be pissing a very tiny amount of oil. In order to change the oil seals you 39 ll have to separate the upper fork from the lower. If allowed to go on unchecked the leak will worsen until there is enough oil accumulated on top of the dust seal to run down the back of the fork leg straight onto Honda Nighthawk 750 So the next job was to replace the seals. Many times the seals get a grain of sand or dirt in them and cause a small leak. A rare Honda CB1000R Simply hit the link to learn and enjoy at the same Fork seals should be replaced at the first sign of oil appearing on the stanchion tubes 39 legs. 99 Set Welcome to our Online Honda Genuine Spare Parts Catalog With our Honda part diagrams online you can order all your spares from home and get them delivered to the address of your choice. Scott The fork seals perform little if anything in supporting the front end of any motorcycles after about 1983. You ll feel the seal hit bottom. 95 Inspect the O ring on the 17mm fork cap bolt and replace it if necessary. Here is my new quot Guzzi Special Fork Removal Tool 39 . 12. Late this Fall both my bikes started leaking fork oil. 95 pair . You may also require a Fork Seal Driver but this is not totally necessary as a drift and the old seal can be used. When I trun the screw nothing happens. 6601 8AM 5PM EST GMT 5 Mon Fri 14. 2. Shop the best 2007 Honda Shadow Spirit VT750DC Fork Seals for your motorcycle at J amp P Cycles. . Hi Everyone The right fork seal on my 39 06 CBF250 is leaking unfortunately the one just about the brake disc . 17 87. Install Oil Seal 4. Dear valued customer due to extended delays with OEM suppliers and the ongoing COVID 19 crisis most parts are being placed on backorder status. The PVC assembly fit over the top of the fork tube and I was able to seat the slider bushing and the backup ring by tapping on the PVC cap with a dead blow hammer then I put the fork seal on and used the PVC again to seat the fork seal. This is particularly beneficial in case you are working on your Honda CB450 CL350 CB500 CB550 in a place without workbench access like in the Black Forks Suspension Dirt Bike Replacement for Honda XR50 CRF50 2000 2014. With the split PVC tube slid down over the inner fork tube a few judicious hammer taps drove the new seal down amp seated everything squarely. done. 99. A workshop manual for your bike will show you how they are floating around the net to download. Having just replace my fork seals the seal pack from HD OEM Honda seals does contain the dust shield. Thanks for any help and sure I will be asking more questions in the future. Fork seal replacement SL175. We will ship worldwide. Fork seals are pretty straight forward and all you need is fork oil and fork seals. Use seal driver to seat Oil seal 10. This was a surprise as the previous owner who is a friend of mine had only replaced the seals 5000 miles previous. Patented fork seal features a balanced 3 lip design that evenly distributes the pressure reducing operating temperature wear and friction. The sealmate grabs the grain of sand or dirt and stops the leak. Get free shipping 4 cashback and 10 off select brands with a Gold Club membership when you get a Biker 39 s Choice 41mm Fork Seal Kit part number MT62142 from J amp P Cycles. A rare Honda CB1000R Simply hit the link to learn and enjoy at the same One of my fork seals is broken it 39 s covered under warranty so I brought it to the shop and they suggested I replace the other one as well however I 39 ll be paying out of pocket. Refill the forks with 15w fork oil exact amount is different for each year and put the caps back on please read one of the write ups on this . Progressively wound springs It is generally a good idea to replace bushings at the same time that fork seals are replaced. Remove it. Get some fork dust boots and you are set. Hello there I have a 2002 Honda VTX 1800 R. Throttle Body Sync VTX 1800 Paint amp Polish. Guest Guest Re Fork Seal Take a screw driver and work the rubber dust seal or gator off the slider. 95pr . This gonna be a MESSY job. 6. Then after the oil has drained give the legs a good pull with the rest of the bike properly supported of course . For the first time I recommend removing the fork tubes. Online Honda Part number search Worldwide delivery Fork oil seal From Frame No. Now For a GT550 I am told also KZ550 but can confirm you need 300ml of 15 weight Fork Oil. I noticed some milky liquid on the right fork tube but didn t do anything about it for a while. 6601 8AM 5PM EST GMT 5 Mon Fri In fact the GL1000 is one of the few bikes that permit a fork rebuild without removing the fork tubes from the triple tree I don t generally do it that way but I have. 13. 7. com Seal Fork K1 78 7. 95 May have put the seals in wrong. They will typically will last longer than a third party seal so would be worth the extra. Fork seal replacement. Picture above shows actual part. At first there will be a black ring of oily dirt at the top of the fork 39 s travel. Not going happen 2 underestimate the distance of the first gush of oil on draining and while 39 pumping 39 . Get a manual if you are going to take the fork all the way apart as there are alot of pieces inside. Those old dust seals is cracked Online Honda Part number search Worldwide delivery Aftermarket direct replacement. . 92 You need two of those. Empty the oil from the fork and then slap the fork tube from the slider you will know when it comes apart Now pull out your handy fork seal driver and wrap it around the fork leg. 16. Smart things 1 replace oil in situ left drained with gunk right clean. This kit includes one oil seal and one dust seal. I 39 m looking to replacing the fork seals on my 2003 SP2 I 39 ve done fork seals before on my other bikes with normal forks but never done upside down forks before and certainly never done SP2 ones there seems to be some confusion I 39 ve seen it mentioned many times that the SP1 forks and the SP2 800. Wondering how hard is it to change the seals and if anyone can help with how to do it. If you are just replacing the seal you will need a way to remove the old seal without damaging the fork. Kit Contains 2 Fork Seals 2 Dust Wipers Seals. Made in Japan. 8 out Yet in saying that I have had success with this product on a seal on a CB 900 front fork and a seal on a rear shock on a Goldwing. FORK 51490 MCA A61 . The seals and dust caps Hello All This is my first post so sorry if this is redundant. Fork seal replacement Found some leakage on one of my forks yesterday and ordered new fork seals R1150RS . Purchased a sealmate for my 2000 Honda CBR1000xx Blackbird that had a pretty bad fork seal leak on the left fork. You will need one kit for each fork that is being repaired. set includes fork seal and dust seal. By the way closely inspect the bushings for wear worn bushings is frequently the cause of seal leakage. 64 I just rode Moab with this Race Tech Fork Springs upgrade on a 2015 Honda CRF250L. Get free shipping 4 cashback and 10 off select brands with a Gold Club membership when you get a Genuine James Front Fork Seal Rebuild Kit part number JGI 45849 77 from J amp P Cycles. They arrived and I got down to the business of taking apart the forks. We offer a wide array of transmission parts for other vehicles as well including parts for Toyotas Chevrolets and Fords. Regular price 16. Genuine parts give 2004 Honda CRF230F FRONT FORK owners the ability to repair or restore a broken down or damaged machine back to the condition it first appeared in on the Buy OEM Parts for Honda Motorcycle 2002 FRONT FORK Diagram Honda Yamaha Kawasaki Polaris SEAL SET FR. Front Fork Bush Kit Mk1 2 3 AR 4 bushes 52. Brake lever front. Almost all the Honda from that era use a total of 42 balls 21each for top and bottom. Some suggest that doing the bushes is a good idea at the same time. The XR650R was the bike Honda used to replace the legendary XR600R. Clean and inspect all parts carefully before reassembly using a parts washer or brake parts cleaner. Since I had rebuilt that bike I have had leaks in the front forks and they are getting worse. We stock over and under and stock lengths. 62 from Kawasaki while a pair of the oil seals that sit underneath them are 22. Note Make sure your motorcycle is on its Hi about year ago I bought GSX R 1000 K1 get it for really low price everything is good but I have concerns about fork dust seals. I 39 d like to totally disassemble the forks but I can 39 t seem to remove the allen bolts in the bottom of the forks. Fork Seal Kits For Models 1997 2007 Honda CR 250R BIKE 2004 2009 Honda CRF 250R BIKE 2004 2016 Honda CRF 250X BIKE 2002 2008 Honda CRF 450R BIKE 2005 2016 Honda CRF 450X BIKE 2006 2012 Kawasaki KX 250F BIKE 2005 2016 Suzuki DRZ 400SM BIKE 2001 2007 Suzuki RM 125 BIKE 2001 2008 Suzuki RM 250 BIKE 2010 2010 Suzuki RMX 450Z BIKE 2007 2012 Suzuki RMZ 250 BIKE 2005 2012 Honda Adventure Riders Forum Author Topic Fork Seal Replacement Read 17387 times 0 Members and 1 Guest are viewing this topic. This Honda 51490 MN8 305 SEAL SET FR. This top grade product is expertly made in compliance with stringent industry We manufacture motorcycle fork tubes. I 39 d also be careful using the hose clamp on the inner fork tube. The other repair was to replace the fork seals. Size 37 x 50 x 11. BBR SP 5 Replacement Fork seals. For the purpose of this guide we will focus on a simple seal replacement to get you back on the track or trail rather than a full cleaning of the outer chamber and seal replacement. 2001 Honda VT750CD A C FRONT FORK Ron Ayers Shop online for OEM FRONT FORK parts that fit your 2001 Honda VT750CD A C search all our OEM Parts or call at 800 888 3084 Our EZ install fork seals make this daunting task much simpler. Dismiss. The fork seals can be changed with the fork tubes still on the bike or not. C 33. AHL Front Fork Shock Oil Seal and Dust Seal Set 45mm x 57mm x11mm for Honda VTX1800 C R S 1800 2002 2007 VTX1800 F N T 2004 2006 2010 VTX1300C VTX1300 C 2010 GL1800 GL1800A 2001 2010 4. Part 2 covers the same for the right fork plus the reinstallation of both forks. Before you start ripping stuff apart willy nilly try this easier way to get the oil to stay inside the fork tubes. Reply to this topic Mother Honda will charge you several hundreds to replace your fork seals when it may not be necessary. A rare Honda CB1000R Simply hit the link to learn and enjoy at the same Changing fork seals on a 1800 Go to http bareasschoppers. FORK 51490 MCA 003 . Even if you only need to replace one seal replace them in pairs to keep them on equal footing. Cd fork seal replacement. Don 39 t display this again. 19. order all the parts from Honda you will be happier. Honda CB500 Fork Seal change andy nobugs. Let them go long enough and the oil can ruin brake pads and when the fluid 39 s gone the fork 39 s internals will begin a nice 60 grit dance. Pricing Classic Seal Numbers 7201 7263 24. Lets Get Started With Forks still on bike 1. Install Dust Posted 11 19 11 Sep 2013 Post subject Fork seal replacement cbr125 Okay im going to be replaceing both my fork dust and oil seals on the cbr so it will pass the MOT i have a haynes manual and dont really understand what ammount of oil i need for the forks i know i need 10weight but no idea how much to buy wemoto sells 1L bottles Replacement Fork Seals for the Honda CT70 1972 79 and newer . Get a vehicle of some sort and park it parallel to a building about 8 inches further away than the length of the fork. Here in Phoenix it costs 90 to take the forks by themselves in to the dealer shop to have them install new seals and fork oil. Kit Fits Honda CR125M Elsinore 1976. REPLACES Harley Davidson OEM Nos. Mine don 39 t need a new seal but I think after 6 years it 39 s probably time to put in some fresh oil. When breaking hard and the anti dive kicks and if you are on a rough road that can blow the left fork seal. drained the fork oil 7. A. Install Fork Tube Bushing 8. An aftermarket replacement The Honda CB 550 fork rebuild procedure The last thing I needed to do was replace the fork oil seal from the fork lower. The sheet that comes with the Honda fork seals tell you to put the writing up BUT WAIT These seals also fit regular forks not inverted so installing them up is wrong. Then use a 6mm allen wrench and remove the allen bolts that are in the bottom of the sliders. Install the Tach Cable guide holder on the fork bolt and confirm quot correct quot routing of ALL CABLES. How do you change the fork seals Fork seal replacement. If your ready to get your hands dirty and learn something in the process I will walk you through the process of replacing the old seals on a 2002 XR200R. The right side is leaking and I fear that rust pitting that Allen mentioned. I am a mech eng. That includes me taking off the forks and just taking the forks to them. I started friday after work and finished it up sunday around 3 in the afternoon. Pulled apart on the weekend. Previous owner said that he recently replaced fork seals but said that kit come without new dust seals so he leaved old ones. The tool is cheap the procedure is easy and it works more ofen than not. Install Dust seal 2. units . S. Sometimes a pick or screwdriver will work. 4 pour in 192ml of oil then pump the piston rod several times slowly to remove air. My tip is if you notice your dust seals are cracked replace before more stuff happens. Fork. LeftyO New Member. 99 Regular price 19. I 39 ll try and post a photo if I find the tool I Fork seal replacement on a gl1500se Hi when replacing seals do you still have to do a full fork strip to replace them the forks are in good condition so dont need to Showa quality Honda didn 39 t make the seals or the forks. On this episode Join The Clueless Biker as he works on an unfamiliar motorcycle. Each kit comes with 1 fork seal and 1 dust seal. When I replaced fork seals and oil I left the forks on the tree. Then remove the circlip and then you can prise the fork seal out with a small electrical screwdriver. Comes with both the Main feed line and reserve line make ups. Fork Springs Honda CRF50 XR50. While you are at Do it yourself the only specialised tool you need is a rattle gun 50 from supercheap fork seals 20 set aside a weekend come out 180 ahead amp gain the knowledge on how to replace fork seals. This document shows how to dismantle the forks and replace the seals. But I went to the plumbing aisle and found a plastic sink drain tube that was 2. By watching this you should b How to Repair fork seals and fork oil on Honda Shadow . I think I may put an alignment mark on the top of the fork and the bridge before I loosen anything. McRider Registered. What an experience. 51490 MB4 315 51490 MN8 305. Purchasing Fork Seals amp Replacement Parts If you see any indication of worn fork seals it s time to purchase new ones from BikeBandit. Wipe dirt bugs and road residue from the fork tubes. put back everything the way it came on. AU 32. Fork Spring Replacement VTX 1800 Fork Spring Replacement VTX 1300 Wheels amp Tires. fonque Registered. Slide the lower bushing back down into the upper fork tube. A wee bit too much tension on that clamp will score the fork tube and then the new seal will be ruined in short order. 2002 Honda 400EX 2004 Kawi KFX 400. removed the springs 8. Lower the damper rod into the leg until it pokes out of the bottom. I 39 m hoping the DL650 seal replacement job won 39 t be so bad but haven 39 t found any write ups on the subject. Most bushing kits are in the 30 40 range and wear at about the same rate as your seals so if your seals are leaking because they 39 re worn then your bushings probably need replacing also. but On this episode Join The Clueless Biker as he works on an unfamiliar motorcycle. Lay a jack on its side against the vehicle wheel. Honda Tlr 200 Fork Seal Replacement. Genuine Honda seals have a spring tensioner on BOTH sides of the seal Cheaper seals do not. Reassemble the remaining components. 5 quot id IIRC split down one side. Making DIY fork seal drivers. 7 out of 5 stars 30 68. com is an independent Honda enthusiast website owned and If you 39 re only changing the seals and dust covers why are you totally disassembling the forks Pop the top off dump the fluid catching any parts above and below the spring pull out the dust cover and seal clean well drive the seal on then the dust cover and put the rest together with the right amount of fluid. You don To do fork seals is quite a relatively simple job you will need a cartridge spring compressor to pull take apart the cartridge and a fork seal driver to make life easier installing the fork seal. 94. Once you have repaired replaced or cleaned your fork seals take care of them. Step 8 Put new seals in Once the forks are mostly together slide the new seal over the top tube and down to where they sit in. New Honda fuel tank to replace your old and rusted unit. 9. Seal dimensions Fork seal oil seal 41mm X 54mm X 11mm Dust seal 41mm X 54mm. Joined Dec 27 2016 Fork Dust Seal Kit by All Balls . For 10 mins with an old bit of plastic it 39 s got to be worth a go. 277. Fork seal Hi Is it the same behavior on both sides africatwinforum. 74 C68 1 Band Cushion Front fuel tank mount rubber isolation mounting piece. Fork Replacement Replacing stock forks with CRF150R forks. 230 to replace one fork seal Wow I know it 39 s too late now but you got raped Yes they are fairly straight forward and fairly easy to install. I called the local honda place and they want 80 in labor to replace them. Browse more videos. Dean DJB was kind enough to loan me his fork seal driver tool which he had brought along to NERDS for possible use at Tech Day. The second part is below the 1st on this page. The Honda workshop manual merely says remove the fork seal with no additional explanation. 2 Once the fork is fully stripped remove the fork cap and drain the oil 3 Pump the piston rod a few times to remove all the oil. I can tell that the fork seals need to be replaced. I have tried removing the bolt on the bottom of the forks but that made no difference. To do that you 39 ll have to remove the fork piston. These hold the botom of the metering rods into the forks and will spin if you don 39 t have Honda 39 s special tool which fits down the inside of the fork tube. Leak Proof CLASSIC Fork Seals 72 Series Part Number 24. Good luck John Bellemare Fork seal replacement. Reinstall the fork cap bolt into the damper rod until it bottoms out then tighten the damper rod lock nut against the fork cap bolt. 5 55 104 35 1005 Fork Seal Kit 31 43 10 55 106 35 1008 Fork Seal Kit 33 45 10. 22 35. All Balls Racing Fork Seal Kit 55 103 Compatible With Replacement For Honda ATC 185 S 1983 ATC 200 M 1984 1985 ATC 250 R 1981 1982 ATC 200 S 1984 1986 CBF 125 M 2009 2013 CR 80 R 1980 1981 12. Adventure Fork Seals Shop for Suspension at Rocky Mountain ATV MC. Replace the fork tube assembly in the top bridge and steering stem. Joe Punter finds these forks harsh and deflective and Enduro guys cant ride them without a re valve for their style and conditions. I took mine into the shop for its annual valve check and got a call today saying I have a leaky fork seal. The dust seal was cracked and the top of the oil seal was caked with dirt. Fork Oil Seal Driver Tool 39mm 50mm Adjustable Universal Motorcycle Carbon Steel. Went very smooth and took less time 2 hours than I expected for the first time doing it. 9 inches. I didn 39 t separate the forks just left the brace in place and worked on This video shows the on the bike method this is centred around using the bike 39 s triple tree to hold the fork tubes in place while the main fork bolt is loosened to let the fork come apart. 44. I 39 ve used PVC piping to install fork seals before works like a treat on conventional right way up forks but slipping For a seal driver you can re use the old seal and tap on that to avoid damaging the new seal or a piece of 50mm PVC pipe about 600mm long with a nice square cut end works great as a driver slips over the fork tube and inside the top of the fork leg . 1. I used an allen key to gradually push the seal into the area until it finally popped in. PROX FORK OIL SEAL REPAIR KIT HONDA CRF450R FROM 2002 2021 The quality of these Honda CRF450R oil seals meets or exceeds OEM quality. Following the Clymer manual pulled the cap bolt dust seal clip amp circlip. There are two for each fork one that is a split bushing that is on the lower end of the stanchion one that sits in the top of the slider just underneath the seal. Replace the spring and spacer. However I 39 d strongly suggest you not just replace the seal and go ahead and do a complete rebuild with that many miles especially if it 39 s feeling lame. I just bought a 2001 RC51 and on the ride home noticed that the front forks are leaking. 99 Sale price 16. Sounds like you used a non Honda dealer for this which is quite alright if you trust the techs wrenching on your machine but I do hope they bought OEM fork seals for the replacement. I use 10 wt fork oil. 55 77. Last fall I took the front forks off do to leaking left fork seal and replaced all the rings seals etc with original Honda factory kit . Shop the best 2009 Honda VTX1300C Fork Seals for your motorcycle at J amp P Cycles. com gt Model Specific gt 3rd Gen Honda Magna 1994 2003 Fork Seal Replacement Article On the early Honda 750 forks with a bush in the top K0 K2 you have to install the fork staunchion tube with the bush then the seal last. 8. 45406 75 Air Control Copper Washer 45443 86 Fork Cap Bracket O Ring 45733 48 Front tube Plug Seal 45842 77 A Wire Retainer 45845 77 Fork Slider Tube O Ring Sometimes it is necessary to replace the sliding bushings on the fork. Tusk Adjustable Fork Seal Driver 38. bushing should be replaced. I 39 m trying to replace the inner fork seals in my father 39 s 1967 305 scrambler and I can 39 t get the friggin things out. 6601 8AM 5PM EST GMT 5 Mon Fri Replace those worn out and high priced stock Honda CRF swingarm bearings with the Pivot Works Swing Arm Bearing Kit. Previously near impossible to buy Teknik has been appointed the SHOWA distributor for genuine parts with orders every 2 weeks and a full range of product available including A kit and WP to Showa conversion kits for WP Xplor forks. Do NOT over torque the front or rear axles 10. This procedure is done leaving the fork tubes in the triple tree . The stock fork is a Showa 45mm USD unit. 2 out of 5 stars 37 The best time to search for motorcycle fork seals and replacement parts is when you notice their wear or when you suspect that it s time to replace them based on your bike manufacturer s recommendations. Fork Seal 26 x 37 x 10. I am sure your locale Honda dealer will be able to tell you or there might be a downloadable manual in our manual section here. I 39 ve done some internet searching but there appears to be nothing. com. On OEM fork seals the writing on the seal is facing UP. When fork seals start to leak road handling is affected as the forks loose their oil. When replacing fork seals it is usually best to replace the oil at the same time. 7. Sometimes oil can also find its way onto the brakes and the bike may fail its roadworthiness check. 90 29 . I may still do this once over with seal kit but the fresh atf oil will have cleaned the left leg. Honda Motorcycle 2006 VT1100C A SHADOW SPIRIT FRONT FORK. Say quot so long quot to t The process to replace the fork seals on a Honda Goldwing GL 1800 is a lengthy one so we broke it up into two parts. I just picked up a nice 1982 silverwing yesterday 26000 on the clock. 6601 8AM 5PM EST GMT 5 Mon Fri Buy Front Fork Oil Seal Kit For Honda CT110 CT90 CB100 CL100 CS90 S90 CL90 S90 CT90 CT110 CL90 CL100 CL125 CB100 CB125S Replace OEM Part Number 90756 028 000 Seals FREE DELIVERY possible on eligible purchases Satisfied shopping Manufacturer Price customers save 60 on order Happy shopping Satisfaction Guarantee happy shopping genuine honda fork seal kit for 1 leg. If you have an Early Model CB350 K1 K3 try these EZ Install fork seals. Note Make sure your motorcycle is on its Leak Proof Fork Seals The world 39 s best fork seals. I know how to do the seals on a CRF 450 R but I dont want to screw anything up on my daughters cr80. CB160 Q. These forks are what allow you to turn the bike as you ride it and the seals that cover them are an important part of what keeps them functioning at optimal levels. Custom elastomer fork seals have Honda ST90 Suspension including cartridge type forks Should be used as the direct replacement for OEM fork oils Universal Fork Seal Bullet Set by Motion Pro Replace Spring into Fork. PIAA H4 Super Plasma GT X Replacement Bulb 43. gt Honda CT70 Forums gt General gt Ct70 fork seal replacement Discussion in 39 General 39 started by LeftyO Jan 11 2017. Honda S90 Forks. Shop from our huge dirt bike parts collection. Accessories or any Replacement Parts Honda Parts House is owned and operated by Babbitt 39 s Online Take the top off the fork and fill to the brim with cheap suspension oil. Purchase the Biker 39 s Choice 41mm Fork Seal Kit at J amp P Cycles your source for aftermarket motorcycle parts and accessories with free everyday tech support. Use a torque wrench as indicated appropriate. 95 AU 8. I 39 ve seen lots of info in the way of tips etc. remove fork tube from slider. When the seals go it seems the bushings are worn and causing too much lateral movement. The problem with changing the seals with the fork tubes on the bike is supporting the bike high enough to pull the sliders off. Note Only use genuine honda seals Even reasonable quality pattern seals don 39 t work properly. The only difficult part is removing the old fork seals. NONE. Step 9 Fill forks with new oil from the top bolt On my cycle according to the manual each fork leg took 5. Replace any parts that show significant damage or wear. wow I love honda I can 39 t wait to hear the quote. Showa quality Honda didn 39 t make the seals or the forks. 00 for the complete change out retail costs. 7 55. 18 Now you can tighten things up. 5 for 26mm Chinese Forks REPLACEMENT DUST SEALS FOR Leaking fork seals are more than a messy eyesore. 27. All the best Keith SEAL SET FR. One fork seal one dust seal Honda P N 51490 MN8 305 The fork tube bushing is also known as Lower bush inner bush black teflon on outside. DIY Replace Fork Seals on Your Own Approximate Total Cost 50 200 3 6 Hours of work If your relatively handy and feel up to the task of replacing your own for 2nd Gen Honda GL1800 Gold Wing Factory Fork Seal Kit is a complete kit containing everything you need to do the job right. 81 82 F K C fork seal replacement. The staunchion tube is fitted with a piston bush at the bottom which is bigger diameter than the seal hence why they have a removeable bush SEAL SET FR. Join this The most important think I can tell you is look how your fork seals come out of your forks. Seal Mate can safely remove the dirt from in under 5 minutes while saving you up to 300. Put the dust seal and clip back on the fork and secure them at the top. 7 to 14 22 Regulate the hight with the strap . We offer the best quality Dirt Bike parts amp accessories. The spring loaded rubber seal helps keep the fork oil contained in the lower leg and prevents water from dripping down into the leg and mixing with The Honda CRF250L is a great bike to get into riding motorcycles. Installation Tip Lubricate the seals with fork oil during installation. A rare Honda CB1000R Simply hit the link to learn and enjoy at the same Replace 1970 Honda CB350 Fork Seals By The Motorcycle Classics Staff Apr 5 2016 The forks shown here are off our 1970 Honda CB350 project bike which given the state of the rest of the bike we knew needed new seals at the very least and more likely new fork tubes. I get a little tired of visiting my local Honda dealer to enquire after parts only to find they are only available ex Japan and there is a 3 week delay. The garage said they could replace just the one but when I rang the main If you are installing new seals use a piece of plastic drain pipe about a foot long that is a loose fit over the stanchion but will fit inside the top of the slider as a slide hammer to drive the new seal in. Replaced my front fork seals this weekend. On the bike they charge 200. They are tried and tested to be sure not to leak under normal riding conditions. Jump to Latest Follow 1 4 of 4 Posts. It fit down into the seal groove but as the seal went in it began to distort. 95. Get the lowest price free shipping deal easy exchanges and no restocking fees Guaranteed Honda ST1300 Pan European Genuine Fork Oil Seals 02 13 Honda ST1300 Pan European Genuine Fork Oil Seals 02 13 are the highest quality money can buy and can be used in any type of motorcycle fork whether it be the traditional RWU right way up conventional type or modern USD upside down design. Having Mother Honda replace the fork seals and dust caps on the Goldwing would cost over 400 The Magna would likely be a little less since the Wing has air adjustable forks and shocks. Take a wire or rope or the like and tie the caliper s up so it they are not hanging from the brake line. List price All you need is a fork oil seal kit fork oil fork bushing kit driver a few wrenches and a YouTube video. It might also be a good idea to include a fork dust seal kit because these seals are generally replaced with the fork oil seal a fork savers kit or a wiper seal because this helps to prevent damage to the dust and fork seals and a cold item 6 All Balls 55 119 Honda ST1100 ST 1100 1990 2002 Fork Oil Seal Kit 41x54x11 6 All Balls 55 119 Honda ST1100 ST 1100 1990 2002 Fork Oil Seal Kit 41x54x11 AU 26. Replacing the Fork Oil Seals Part 2 Once you 39 ve loosened both the top and bottom tree screws you should be able to grab the fork tube and slide it down until the top of the fork is almost level with the bottom tree. The front fork Front fork serves as rigidity component just like a frame. Once damper rod is tight turn over remove spring and install seals fill to proper level and replace spring. By Eric. If ignored the oil will drain out of the fork severely affecting its performance which can also make the bike unsafe to ride. com . A larger or more demanding rider very well may want to upgrade the the budget stock suspension. com Get the lowest price free shipping deal easy exchanges and no restocking fees Guaranteed Fork Oil Seals Fork Guide Bushings Fork Slide Bushing Oil Seal Parts Honda CRF250R 2015 2020 Honda CRF450R 2017 2020 Kawasaki KX450F 2015 2016 Kawasaki Purchase the All Balls Racing Honda VTX 1300 03 09 Fork and Dust Seal Kit from SportbikeTrackGear. The cleaning tools folks are talking about do solve most seal leaks on new bikes. R1150GS Fork Seal and Dust Seal Replacement Replacing the fork seals or dust seals on an R1150 is pretty easy and should only take 10 15 minutes. 1 try to undo the fork cap with the top clamp still tightened. In Stock. Replace Philips Oil Drain Screw into base of fork Dont forget Rubber washer . Bellville Branch 27 0 21 945 3724. Report. To my amazement it fixed the leak and the seal has been fine over the subsequent 2k miles. Worth a try in my OEM quality seals from Japan just like Honda used when your bike was new. Thanx I have just acquired a low k VFR with a leaky left fork. Paarden Eiland Branch 27 0 21 510 2258. Fork seals should be replaced as soon as leaking oil is noticed. I have removed the cap spring and dumped all the oil. If the seal is left unchanged the oil could leak onto the brake pads and ruin your motorcycle or you could run out of oil completely and ruin your motorcycle. Moose Racing This is an OEM fork seal kit. Replace the fork cap. Loosen but not undo break the seal so not tight the top fork cap where the adjusters are. There will be either a snap ring or a wire clip over the fork seal. 359. As I said my experience with AllBalls fork seals and steering head bearings has been great. Does anyone have any suggestions on driving the new seal in I tried a 1 1 4 quot socket. Use anti seize when installing spark plugs and torque to specification. 84 fork seal replacement video. It s closer to a late 80 s Honda MX bike than a 2020 CRF450R but that still puts it above or at least on par with its sales rivals. There are a few threads on the site that cover the use of various fork oils. Fork springs can weaken over time or can just be outdated. This bolt has a special shaped head that sometimes you can find a quot deal quot on fork seal driver tools on eBay. Overall it went good I work slower than most people. Honda Vfr 800 Fork seals rebuild. Are your forks leaking then this Add to cart. com is an authorized Leak Proof Fork Buy Front Fork Oil Seal Kit For Honda CT110 CT90 CB100 CL100 CS90 S90 CL90 S90 CT90 CT110 CL90 CL100 CL125 CB100 CB125S Replace OEM Part Number 90756 028 000 Seals FREE DELIVERY possible on eligible purchases Satisfied shopping Manufacturer Price customers save 60 on order Happy shopping Satisfaction Guarantee happy shopping Fork Dust Seals 27 1051 Honda ST1100 1990 1995 Fork Dust Seals Set 2 41 X 54 OEM Ref 91254 MM8 003 91254 MB4 003 BILLET KYB DUAL CHAMBER FORK RESERVOIR PISTON ASSEMBLY. admin on 1973 Honda TL125 Trials New Kill Switch Replacement. Honda CRF150F Front Suspension Fork Removal and Installation Front Fork Assembly Front Fork Disassembly Front Fork Specifications Fork Seal Replacement. We 39 84 honda shadow fork seal replacement. NT400K BROS 1989 JAPANESE. 95 pair. Honda CRF150F Electrical System Electrical Honda CRF450X Forks. Did you follow the procedure in the manual to aline the fork tubes when installing the front wheel SOURCE replacing the front seal located on the fork. BoXXer Seal Replacement Tech Tuesday 39 s focus on RockShox 39 s BoXXer continues with a closer look at how to replace the fork 39 s seals. A pair of fork dust seals the seals you can see for this 1999 ZX 6R are 20. Gather all the parts and tools you 39 ll need in advance. If your fork tube had an imperfection it is likely it also damaged the fork seal. OEM Factory Honda Fork Seal Kit for 2006 2010 GL1800 Gold Wing motorcycle is a complete kit containing everything you need to do the job right. Below is the parts list for anyone looking to do this on their CX650C. Get the lowest price free shipping deal easy exchanges and no restocking fees Guaranteed Fork Oil Seal Sets 2 pcs Fork Oil Seal Individual Fork Compression Adjuster Assembly. Tlr 200 Fork Seal Replacement. It saved me money and it allowed me a little more pride due to accomplishing something this daunting. Jump to Latest Follow 1 3 of 3 Posts. Honda Motorcycle 2006 VTX1300C A VTX FRONT FORK 1 Before dissassemblimg the fork loosen the fork cap slightly. FORK fits the following models and components Aftermarket Parts Suspension Fork Components Fork Seals. Covers Accessories or any Replacement Parts Honda Parts House is owned and operated by Babbitt 39 s Online 800. 7oz of new oil. The fork seals are supported from below by a large washer and clamped into place with a large snap ring. Fork seals cover the tubular components that attach the front wheel of your Honda CT90 motorcycle to both the axle and frame of the vehicle. com are genuine Honda parts. This is the high quality OEM seal replacement Sold individually Allows the fork cartridge to properly build internal pressure Bad fork cartridge seals drastically decrease fork performance and are UNSAFE See the video below showing what a bad cartridge seal does KYB Showa and WP twin chamber forks Honda Kawasaki Suzuki KTM and Yamahas Need some help in separating the front fork upper shaft from the lower leg of the fork to replace the seal. Good mechanics always repair BOTH forks if one is leaking due to the other side always tends to leak shortly afterwards. Fork 51490 MBA 003 is used in Front Fork assembly for 2002 Honda SHADOW ACE 750 DELUXE VT750CDC Front Fork assembly for 2003 Honda SHADOW ACE 750 DELUXE VT750CDB Front Fork assembly for 1999 Honda SHADOW DELUXE VT750CD Front Fork assembly for 1998 Honda SHADOW AERO VT750C and Front Fork assembly for 2003 Honda SHADOW ACE 750 DELUXE VT750CDA 39 84 honda shadow fork seal replacement. I 39 ve replaced the fork seals on my former 39 92 Vmax twice and it was a PITA job because I had to make and use an odd size hex driver for the damper rod. com forksprings and follow the instructions on tear down once you get to that point with a small screw driver pry the wiper seal down from the fork and un clip the clip then remove the fork from the trees you should have already removed the front wheel and fender . It does not screw out or release anything. 7Oz. 95 Mk1 Fork Gaiters Red Purple black 15. 6601 8AM 5PM EST GMT 5 Mon Fri Honda even makes a special tool for quot seating quot fork seals into the bottom fork tube. Remove Install Rear Tire VTX Remove Install Front Tire VTX 1800 Remove These EZ install fork seals are designed for the early style forks found on the K1 K3 versions of the Honda CL CB350 as well as the first batch of SL350 39 s. Fork seals bushings and O rings can fail and you will notice that your forks are leaking oil. They work very well just need a little extra finesse when installing them. Honda SOHC Fork Seals 73 78 We have tried every fork seal made. 9 Clamp the fork in the vise again. The first is mud dust grime build up. Don 39 t go through all the work of replacing your fork seals without using the best seals on the planet. if reusing these be careful not to damage the Teflon coating . Now assuming the bushing aren 39 t worn out all you need is two seal sets and some fork oil. Replace your fork seals dismantling the forks Set aside around two hours to replace the fork seals. VTX Cafe Forum is for owners of Honda VTX 1300 or VTX 1800. Add the oil. per leg of ATF Automatic Transmission Fluid however we recommend a 10W light rider to 15W heavy rider motorcycle fork oil. The JB Weld technique has worked for me before and these tubes are more or less the same as CT90 fork tubes. By replacement of the springs is a better longterm solution when you replace the fork seals go for the new generation double 2006 HONDA VTX1300C Parts amp Accessories. Fork Seals without fork seal driver. I am replacing fork seals in 1970 SL350 K1. I tried the film hook trick to clean it out but it didn t work so I needed to replace the seals. OEM Replacement. The first smear I found I wiped it and checked again. Fork Oil Seal Kit by All Balls . But now I need some guidance it been some time since disassembled the fork now I 39 m not sure which way the seal go back in. The most common areas were on the back side of the fork tubes where rocks and debris get Fork Seal Stopper Metal Ring Pk 2 Replaces OEM 51447 KL4 951 This is the Metal Ring above the Fork Seal. 6601 8AM 5PM EST GMT 5 Mon Fri I recently completed my fork seal replacement and found some incredible FREE instructional videos that made it so easy that a computer guy could do this. According to the FSM Honda directs owners of all models of the 1981 and 1982 CB 750 to the dealership for fork seal replacement . Off I dutifully went to the internet to buy some Honda OEM seals and dust boots. Replaces the stock plastic component. Just cut it in half and you 39 re good. I don 39 t want to break anything. As much as I hate to go to the dealer I won 39 t be going to a Honda dealer. How do you get the tubes Honda CRF230 Fork Seals at BikeBandit. Re ST1100 Front Fork seal change Reply 6 on January 04 2016 07 29 06 PM I have just replaced my fork seals with genuine ones a couple of days ago as my right hand side seal has been leaking covering my break caliper with oil. My right fork seal is weeping oil after 38k kms so I 39 ll replace them 1 Should I use Honda OE seals and dust cover or look at aftermarket 2 Apart from risking further wear amp contamination is there any concern with continuing to ride the bike say from a safety point of view 3 Any tips or tricks for replacing the seals Fork seals should be replaced at the first sign of oil appearing on the stanchion tubes 39 legs. On closer inspection it was discovered that the inside of the left fork slider had several gouge marks that appear to have been caused by a previous owner using a screwdriver to pry out Motorcycle fork components can fail or weaken over time and need to be replaced. The issue is generally dirt mud bugs getting onto the fork slider then into the seals then the dirt creates a place where the seal doesn 39 t seal anymore and oil falls out of the USD forks. CB160 1070464 to end of production Aftermarket direct replacement. Jump to Latest Follow 1987 Honda TLR 200 trial 2012 Ossa TR280i trial 2016 Honda CRF1000L Africa Twin. these will tear the seals and the third is hard water spots that aid in the distribution of dirt into the seals. Extend the tube all the way and fill to where the threads for the cap are with ATF and replace the cap. So 2 While you are changing your seals you might as well change your bushings also. 12 Reassemble the one fork dont forget the circlip and before placing on the top cap refill with oil as per the manual. Don 39 t just replace a leaking fork seal without replacing upper and lower bushings that are usually worn. Do yourself a favor and replace the bushings too. VF700C SUPER MAGNA 1987 AMERICAN Fork oil seal kit One oil seal and one Take out fork seals with a seal pick halfords Replace old seal with new seals in reverse order sliding over the fork leg tapping into place. Apparently the Goldwing has a common problem with the fork seals or I should say the left fork seal. Place the lower fork tube back over the spring into the upper fork tube. Supplies needed 1 A PVC 1 1 4 quot Inch pipe coupler take a file and remove the bump in the middle of the inside of the PVC coupler. 3 left. This is how I did it on my 2001 BMW R1150GS without removing the front wheel or forks from the motorcycle. Otherwise MotionPro makes good ones for around 60. All Balls 55 111 Fork Seal Kit for Honda CRF150R 07 12 CRF150RB 07 12. Use the seal bushing driver to press them back down into place again using a slide hammer motion. 75 All Balls Racing 56 132 Fork and Dust Seal Kit Fits Honda Goldwing 1200 Re ST1100 Front Fork seal change Reply 6 on January 04 2016 07 29 06 PM I have just replaced my fork seals with genuine ones a couple of days ago as my right hand side seal has been leaking covering my break caliper with oil. Custom elastomer fork seals have been tested to outlast OEM How much have those of you paid to have your fork seals and fork oil replaced with the forks OFF the bike Just noticed that mine are pissing out everywhere so I need to take the forks in. 1 6 R6 throttle tube Tri r 39 s Annitori gen 2 QS Corbin PCV custom tune 520 1 1 Vortex rearsets Sato spindle holder Jardine RT5 CF RCS19. Replace seals as required and reassemble. Followers 0. Fork Seal Replacement. Online Honda Part number search Worldwide delivery Aftermarket direct replacement. so roughly 26. Honda molded rubber mount. 10. body. I know the 69 78 hold 5. Install stopper ring 11. removed the Why You Need This During a front fork rebuild for a fork seal replacement on a Honda CB350 CB360 CB450 CB550 there is one special Allen head bolt and sealing washer that holds each fork together. Using the slot in the fork cap ring nut wrench to hold up the damper rod tighten the base bolt to the jam nut. removed them from the tree 6. The nest step states quot Hold the fork damper with the special tool and loosen the fork center bolt quot Do I really need to buy this special tool or is Slide the dust seal down the fork tube and push into the fork slider with your fingers. The service manual shows filling the fork to the top with oil and using a hydraulic press which of course I don 39 t have to pop out the seal. Sealed from the Factory. I did the Sonic spring upgrade last year and it was not too big of a job. A rare Honda CB1000R Simply hit the link to learn and enjoy at the same Fork Seal Replacement Break Down on the 1973 Honda TL125 Trials. It won 39 t work if the seal is worn out or damaged in any way. If you only replace the fork seal the imperfection in the fork tube will simply damage the new fork seal as well. lm quote quot nkarshna quot Hi everyone. Buy Front Fork Oil Seal Kit For Honda CT110 CT90 CB100 CL100 CS90 S90 CL90 S90 CT90 CT110 CL90 CL100 CL125 CB100 CB125S Replace OEM Part Number 90756 028 000 Seals FREE DELIVERY possible on eligible purchases Satisfied shopping Manufacturer Price customers save 60 on order Happy shopping Satisfaction Guarantee happy shopping 2007 Honda VTX1800N1 quot The Beast quot Darksiding since 11 25 2016 Do I have to have a special tool to replace the fork seals on 2002 VTX 1800C SEAL SET FR. Re Fork Seal Replacement Reply 10 on July 10 2011 07 18 09 PM If I recall correctly my local repair shop quoted 180 for labor and parts and taking the bike to the shop. Y series Video for Motorcycle self mechanic jobs Service guide And Repair man Here I show exactly how to tear down a common telescopic front fork from a GL1500. 95 temp sold out Bel Ray Fork Oil 15W. 2013 2021 Honda CRF110 Replacement Fork Seal Made In Italy. Honda have designed the bike to be comfortable and do everything. Need Help Finding Parts Chat Now Replacement Fork Seals. BILLET SHOWA TWIN CHAMBER FORK RESERVOIR PISTON ASSEMBLY. Fork Seals for Marzocchi Shiver Forks. Clutch lever. So took a chance that it was some of that maybe that had gotten between the seals and the fork. Once spotted leaking fork seals need to be replaced straight away and you should ideally replace the oil and seals in both forks at the same time 55 103 35 1004 Fork Seal Kit 30 42 10. Fork seal kit containing One oil Fork Seals Mk1 Genuine Honda with dirt seal 39. Top Rated Seller Top Rated Seller. IN STOCK NOW SAVE TIME ONLINE HONDA PARTS Honda NOS CB650 CB750 GB500 VTR250 Front Fork Seal Set 51490 KBH 305 n. Lube the bottom of the fork upper with fork oil and slide the oil seal up from the bottom. Upper fork leg lube the dust cover and slide it on to the leg. This was a Bad Idea. Then put replace forks etc in reverse order from dissassembly . It is also possible that there is simply debris in the seal lip. 36. Remove Seal Bullet 5. 27 28. Now when you take the rest of the fork off this cone shaped peice may fall out of the bottom of the leg if it does dont worry as it just sits down in the bottom of the fork. 95 except 7221 7230 amp 7233 44. Unit price per Fork Seal Replacement Article 3rd Gen Honda Magna 1994 2003 V4MuscleBike. Is safety issue probably not for 6 months or so but messy. I went to the hardware store at this point with my old seal to buy a piece of PVC pipe to help install the new seal. FORK SHOWA 51490 GZ0 305. Tech tip After your fork seals are installed lube the top of the seal with your favorite lubricant. Patented fork seal features a balanced 3 lip design that evenly distributes the pressure reducing operating temperature wear and friction. Motion pro makes a tool called the Seal Mate and you can use it to clean contamination out from under the seal without removing it from the bike. Install Slider Bushing 7. Buy OEM Parts for Honda Motorcycle 2008 FRONT FORK Diagram SEAL SET FR. IN EACH SIDE YOU WILL ADD ONLY 300ml of FORK OIL. Hi my front left as sitting on the bike fork seal is blown. I placed the old oil seal on top of the new one and used a pvc pipe from bunnings to drive the new seal in place. 99 54. 6601 8AM 5PM EST GMT 5 Mon Fri ct110_new_oem honda rear_carrier_rack can replace 81200 102 701xw 1 20m ct110rack s1015 172. USD Fork Decals Wrap around upper fork protects from damage looks good in Red or Purple N A Buy Front Fork Oil Seal Kit For Honda CT110 CT90 CB100 CL100 CS90 S90 CL90 S90 CT90 CT110 CL90 CL100 CL125 CB100 CB125S Replace OEM Part Number 90756 028 000 Seals FREE DELIVERY possible on eligible purchases Satisfied shopping Manufacturer Price customers save 60 on order Happy shopping Satisfaction Guarantee happy shopping Buying Honda replacement parts such as a 5 speed Honda bearing kit can save you a significant amount of money compared to going through a dealership or repair shop. How to Motorcycle front fork Removal Oil change and New SealsMy full D. remove oil lock piece fork piston rebound spring dust seal and snap circlip. loosen the Preload and Rebound adjusters to the max. 17 C68 Tank Fuel Steel Honda. Installation Tip Lubricate each seal with fork oil during installation. Just wrapped up fork seal replacement on my 83 CX650 Custom. The bike had been sitting for a while I think before I purchased it and there seemed to be a lot of crud on the forks up under the fairing. By andy m April 30 2008 in Honda. Lenny Registered. I 39 ve removed and drained the forks taken off the boots and fork wipers and removed the snap rings. FKTC RP3601 P Add to cart. In case you are new never tried changing your fork seals or do not have your necessary equipment and kit along with you you need to buy your selected items tool and kit then carry out the process for this you Hey guys so I am going to be needing to replace my fork seals pretty soon. 19. If allowed to go on unchecked the leak will worsen until there is enough oil accumulated on top of the dust seal to run down the back of the fork leg straight onto A quick inspection pointed to a blown fork seal on the right fork. Yes changing fork oil is that easy. Fork oil seal kit contains one oil seal and one dust seal 800. This is a 2 part series. pics were taken from google image simply to illustrate how this goes. K1 1982 103. 5 55 111 35 1018 Fork Seal Kit 37 50 11 55 112 35 1019 Fork Seal Kit 38 50 10. After you disassemble the triple tree clean and dry the balls. We recommend original genuine spares to maintain and repair your vehicle as they are specifically developed for your Honda . Content on 600rr. Aftermarket seals have a less than stellar record for life durability. In addition to Suspension browse our full selection of Parts amp Accessories. Install Backup ring 6. Find the Honda CRF150F parts for sale online at cheap prices on xrsonly. CB77 305. who takes pride in doing manual work on my cars bikes Honda CB750 Fork Seal Replacement How TO. Manufacturer Leak Proof Fork Seals Sold As 2PK Fits Honda CBR600F4 1999 Honda CBR600F4 2000 Honda CBR600F4i 2001 Honda CBR600F4i 2002 Honda CBR600F4i 2003 Honda CBR600F4i 2004 Honda CBR600F4i 2005 Honda CBR600F4i 2006 Condition New unless otherwise noted. Honda Goldwing fork seals can easily be replaced without any specialty tools or equipment. 99 Sale Sold out. Doing the work yourself will take several hours and still cost 30 50 dollars. 58 Add . Custom elastomer fork seals have been tested to outlast OEM Also depends on what the quote is to repair. 36 Add . Unfortunately I do not know how much your bike holds. Replace the spring if shorter thant 428mm 16. net is KTM OEM Fork Seal and Bushing Kit 72. When it came time to install the new seals I used a piece of PVC tubing 1. Kawasaki C2TR 120 Roadrunner 1969 I removed the forks from tree as an inspection and everything is nice and clean but I can 39 t get the fork seals removed. after disassembly. Drive the seal in far enough that it is past the recess in the case for the snap ring. Before you go and replace the fork seal try cleaning it out. disconnected the brake calipers and the fender 4. Honda XR200 XR200R 1983 Fork Oil Seal Kit by All Balls . Jump to Latest 600rr. 3. I have the Honda service manual but the procedure isn 39 t covered in it. So a Total of 600ml whole Job. Ive got a 2001 Honda CR 80 and Im not sure how to replace the fork seals. Slide the oil seal down the fork pipe. 0 out of 5 stars 1 29. The left fork had to be removed again and it was discovered that the fork seal had a small nick in it. This will return your motorcycle to like new riding conditionThis video shows how to remove and replac On this episode Join The Clueless Biker as he works on an unfamiliar motorcycle. Took an hour to get the seal out ruining the bushes in the process. Honda OEM Fork Seal Kit. 15w After this. 23. The theory on this product is that there is dirt or contaminates that have compromised the seal. OEM Factory Honda Fork Seal Kit for GL1500 Gold Wing is a complete kit containing everything you need to do the job right. MR CARTOOL Motorcycle Adjustable Fork Seal Driver Tool 39MM 50MM Dirt Bike Fork Seal Tool for Harley Davidson Suzuki Kawasaki Yamaha Honda 3. Replace the O ring on the fork cap. 60. I decided over the past weekend that I would rebuild the forks and replace not only the fork seals but the springs as well. OEM Fork seals are designed to be long lasting and extremely durable. Fork seal set. A rare Honda CB1000R Simply hit the link to learn and enjoy at the same Tap on it to get it off the end. They are identified by writing. 99 You save 29 . Dennis Kirk has boot that goes on with velcro they go on all of my bikes with exposed fork leg. Check the fork tube fork slider and piston for score marks scratches or excessive or abnormal wear. You need a clean area to work with plenty of bench space. Get the best deals on Motorcycle Fork Seals for 1984 Honda Goldwing 1200 when you shop the largest Fork Seal Dust Seal Kit Replace OEM Num 56 132 For Honda CBR600 Genuine OEM Honda Fork Seals for the Grom MSX125 fits 2014 and up models. Actually it was leaking so badly that it had lubed the front brake pads so well that the bike wouldn 39 t pass inspection I 39 d intended to fix the problem but was put off by the Honda shop manual which shows using a hydraulic press to remove the seals. Drain the Keep your Goldwing GL1800 or GL1500 in tip top shape with Honda OEM factory fork seal amp bushing kits at the lowest prices. May 28 2015 admin. A new seal was ordered and the damaged one was removed. 20 Follow same procedures as right fork leg for changing seals and bushings. The directions in the manual are pretty good. A rare Honda CB1000R Simply hit the link to learn and enjoy at the same In this step by step guide we replaced the fork seals on a set of used Showa closed cartridge forks off a 2007 Honda CRF 450R. There is no other after market manufacturer of German Spanish or Japanese fork tubes. motorcycle. Almost all forks of this style are the same. Custom made Honda no longer makes them the tubes are excellent and at 179 a set they re a bargain. Replace any washers Preload Spacers This is the high quality OEM seal replacement Sold individually Allows the fork cartridge to properly build internal pressure Bad fork cartridge seals drastically decrease fork performance and are UNSAFE See the video below showing what a bad cartridge seal does KYB Showa and WP twin chamber forks Honda Kawasaki Suzuki KTM and Yamahas One of my fork seals crapped out during the NERDS ride this year and started leaking oil pretty bad. Honda CRF230F 2008 Fork Seals by BikeMaster . So follow along and learn how to rebuild a set of Honda CB500 forks We 39 re starting with a full fork leg that 39 s been removed from the bike. Follow the steps below and watch our Honda GL1800 Goldwing fork seal replacement video above to get the job done. I would like to know where I can get replacement ones and if anyone has step by step instruction I want My take replace seals both sides age and lack of use may have killed them while apart install some sort of fork boots to keep crud off of fork legs crud grinds seal away. this will be used as a bushing buffer so there is no Fork Seal Replacement 1st Gen Honda Magna and Sabre 1982 86 It 39 s a 1982 Honda Nighthawk 750 I have the forks off and the new seals in hand but I 39 m getting gunshy with the next steps. Others I believe use screwdrivers IF you have all your necessary equipment and kit ready with you can finish your fork seal replacement all by yourself within 3 hours. 99 fork seal driver for 27mm fork tubes 07947 1180001 Honda TL125 front fork improvements. Instead of up they should use the words out. I have been really nice to my forks but this doesn 39 t surprise me 46000 miles it is about time the seals should go. honda fork seal replacement